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80V 400Ah Forklift Battery for Heavy-Duty Industrial Fleets

High-Capacity Power: The 80V 400Ah forklift battery delivers 32kWh of nominal energy for heavy-duty operations.
Built-in BMS Protection: Integrated battery management supports safe, reliable power delivery during demanding shifts.
Long Cycle Life: Rated for 4,500 cycles according to supplier specifications, helping fleets plan replacement intervals.
Reduced Maintenance: LiFePO4 chemistry eliminates routine lead-acid watering and equalization, reducing service workload.
Industrial Temperature Range: Supports discharging from −20°C to 60°C and charging from 0°C to 45°C.
Flexible Fleet Integration: Customizable configurations support equipment fitment, connector matching, and charger compatibility for industrial forklift applications.

32kWh Energy for Heavy-Duty Fleets

The 80V 400Ah forklift battery provides 32kWh of nominal energy for compatible heavy-duty electric forklifts. Fleet buyers can evaluate this capacity against lifting frequency, payload, travel distance, and shift duration before committing to a battery specification.

Shorter Charging Interruptions

Opportunity charging can help reduce time lost to battery swaps or extended charging breaks, provided the charger matches the pack’s limits. The 80V 400Ah forklift battery also avoids routine lead-acid watering, simplifying daily fleet maintenance.

BMS Protection and Temperature Limits

A built-in BMS supports battery protection during demanding warehouse use. The supplier lists charging temperatures of 0–45°C and discharging temperatures of −20–60°C; current limits and specific protection functions should be verified for the final configuration.

Core Specifications

Parameter	Specification
Product Type	Lithium-ion Battery
Nominal Voltage	80V
Rated Capacity	400Ah
Nominal Energy	32kWh
Cycle Life	Approx. 4,500 cycles
Battery Management System	Built-in BMS Protection
Charging Temperature	0°C to 45°C
Discharging Temperature	−20°C to 60°C
Dimensions (L × W × H)	1008 × 701 × 416 mm
Applications	Heavy-duty electric forklifts, warehouse handling, distribution centers, and manufacturing logistics

Versatile Industrial Fleet Applications

Potential applications include heavy-duty warehouse handling, distribution centers, and factory material flow. For cold-storage projects, confirm the battery temperature and charging arrangements: the pictured −25°C room is below the supplier-listed −20°C minimum discharge temperature.

Lower Service Burden Over Battery Life

The supplier lists 4,500 cycles for this LiFePO4 configuration, although test conditions are unspecified. Compared with flooded lead-acid, less routine maintenance may reduce service labor; buyers should still evaluate charger upgrades, replacement intervals, and total ownership cost.

OEM Fitment and Procurement Support

Before approving the 80V 400Ah forklift battery, buyers should check compartment dimensions, battery mass, counterweight requirements, connectors, charger compatibility, and communication needs. FEBATT can review project requirements before sample validation and volume orders, helping avoid costly installation changes.

360° Safety: The "Sentinel" BMS

Safety isn’t an afterthought; it’s built into the hardware. Our Advanced Battery Management System protects against

Advanced Smart BMS Protection

The built-in Battery Management System provides comprehensive safety and performance control, including:

Over-current protection
Over-discharge protection
Low-power protection
High & low temperature protection
Overload protection
Short-circuit protection
Automatic disconnection protection

Core Advantages

Deep OEM & ODM Customization

As a direct manufacturer, we provide:

Certificate

Pre-integrated UN38.3, GPSR, CE, MSDS, ISO9001,and other certifications to shorten market access cycles

Wholesale Process

01.

Inquiry Reception And Needs Analysis

02.

Technical Proposal And Quotation

03.

Sample Validation And Testing

04.

Contract Negotiation And Signing

05.

Deposit Payment And Production Scheduling

06.

Production Monitoring And Final Inspection

07.

Logistics Arrangement And Balance Payment

08.

After-Sales Service And Long- Term Partnership

Quality Control

FAQ

Q1: 1.What is an electric forklift battery?

A: An electric forklift battery is a rechargeable battery pack designed to power electric forklifts used in warehouses, logistics centers, factories, and material handling operations.

Q2: What battery types are commonly used in electric forklifts?

A: The most common types are lead-acid batteries and lithium batteries. Lithium iron phosphate, also called LiFePO4, is widely used because of its safety, long cycle life, and stable performance.

Q3: 3.Can lithium forklift batteries replace lead-acid forklift batteries?

A: Yes. Lithium forklift batteries can replace many traditional lead-acid forklift batteries when the voltage, battery compartment size, connector, counterweight requirement, charger, and forklift electrical system are properly matched.

Q4: 4.What are the main benefits of lithium forklift batteries?

A: Lithium forklift batteries offer faster charging, longer service life, lower maintenance, stable power output, and no need for regular watering compared with lead-acid batteries.

Q5: 5.Why are lithium forklift batteries suitable for B2B fleet operations?

A: They help reduce downtime, simplify maintenance, improve daily working efficiency, and lower long-term operating costs, making them suitable for warehouses, logistics centers, factories, and rental fleets.

Q6: 6.Are lithium forklift batteries suitable for multi-shift operations?

A: Yes. Lithium batteries are suitable for multi-shift use because they support opportunity charging and faster charging, helping reduce the need for battery swapping.

Q7: 7.Are lithium forklift batteries safe for warehouse use?

A: High-quality LiFePO4 forklift batteries are generally safe when designed with a reliable BMS, proper cell matching, strong enclosure protection, and correct charging equipment.

Q8: 8.Can forklift batteries be customized for OEM or ODM projects?

A: Yes. B2B forklift battery packs can usually be customized for voltage, capacity, size, connector, communication protocol, enclosure design, labeling, and application requirements.

Q9: 9.Are electric forklift batteries suitable for rental fleets and distributors?

A: Yes. Lithium forklift batteries are suitable for rental companies, distributors, and fleet operators because they offer stable performance, lower maintenance needs, and flexible configuration options.

Q10: 10.Do lithium forklift batteries need a special installation process?

A: Installation should be done according to the forklift structure, wiring requirements, connector type, charger setup, and safety guidelines. Professional installation is recommended for fleet projects.

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